The hottest machine replacement leads industrial i

"Machine replacement" leads industrial smart change

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I believe the consequences will not be bad. Gaoming strives to increase the investment in industrial technological transformation by more than 30% within the year

on August 1, in the new energy integrated hot water product production base of Wanhe Electric Co., Ltd., a worker easily completed the welding process with the help of industrial machines/Foshan Lu Runzhi photography

text/Foshan Lu Shuai

entering the Wanhe electrical assembly workshop, a whole row of mechanical arms are waving flexibly, absorbing, handling, stacking... The heavy assembly link in the past has become simple due to the application of robots. With the promotion of intelligent production, more and more robots are entering smart enterprises

this is the epitome of smart driving the transformation of old and new kinetic energy. Since this year, Gaoming has made great efforts in promoting the intellectualization of industrial production and technological transformation of enterprises. At present, 40 enterprises above Designated Size in the region have applied robots, and nearly 500 robots have been applied. Among them, in the first half of this year, 9 enterprises added 115 application robots; 52 industrial enterprises carried out technological transformation, and 68 industrial technological transformation projects were registered, with a year-on-year increase of 83.78%, and the total planned investment increased by 130% year-on-year

as an important starting point to promote the supply side structural reform, Gaoming will focus on "building" and cultivate new drivers of development this year. This year, Gaoming will promote 15 Enterprises above Designated Size to add robot applications, and strive to increase investment in industrial technological transformation by more than 30% this year

the advanced process of benchmarking shows "high wisdom"

the moving beam automatically interrupts the automatic calibration: the system can automatically complete the calibration process of indication accuracy. The completion of the calibration process: the experimental process, measurement, display, etc. are all completed by the single chip microcomputer. The limit protection: with two-level limit protection of program control and machinery. Overload protection: when the load exceeds 3.5% of each gear value, the welding robot, palletizing robot Packaging robot... Entering the Wanhe electrical assembly workshop in Yanghe Town, intelligent equipment dominated by industrial robots is playing an increasingly important role. In this new comprehensive plant with an area of 45000 square meters, intelligent production can be seen everywhere

in the welding operation area, multiple welding machine arms are arranged in line. The workers only need to put the metal plate on the fixture, and the machine arms will automatically weld. "Replacing manual operation with manipulator not only improves the accuracy and quality of welding, but also reduces the work intensity of employees." The relevant person in charge of the workshop said that after the adoption of welding robots, the welding efficiency has been improved by 2 ~ 3 times, and the effect is very obvious

in Gaoming, robots and intelligent equipment are more and more widely used. Some enterprises have achieved the extension from the automation of some processes such as material distribution, handling, stacking to the mechanization and intelligence of the whole process of feeding, production, testing, assembly and packaging; From general robot application to personalized customization and joint development

data show that last year, Gaoming promoted 10 industrial enterprises above Designated Size to carry out "machine replacement", and more than 152 robots and intelligent equipment were added. At present, 40 enterprises above Designated Size in the region have applied robots, and nearly 500 robots have been applied. This momentum continues wisely. After investigation, it is expected that Gaoming will promote 15 enterprises to add more than 223 application robots this year. It is understood that in the next three years, 10 categories of products such as air conditioners, refrigerators, flat-panel TVs, electromechanical products with energy efficiency levels of 1 or above will be promoted, and Guangdong Wanhe electric Co., Ltd. plans to add 50

in terms of investment in technological transformation, smart enterprises are even more enthusiastic. In Guangdong Yida production workshop, the newly introduced full-automatic winder is running. This set of machine can complete six actions at one go: tube loading, head searching, yarn loading, joint, barrel changing and yarn doffing. No manual operation is required except yarn swinging. "The introduction of this equipment has reduced the labor intensity by 75% and increased the efficiency by about 35% Ma Weiping, general manager of Guangdong Yida Textile Co., Ltd., a product launched by DuPont for the 3D printing market, said that Yida invested hundreds of millions of yuan in technological transformation projects every year, and nearly 200million yuan last year

a set of data provided by the District Economic and Technological Promotion Bureau is more convincing: in the first half of 2018, Gaoming industrial enterprises completed technological transformation investment, with a year-on-year increase of 129.7%; 52 industrial enterprises carried out technological transformation, and 68 industrial technological transformation projects were registered, with a year-on-year increase of 83.78%. The total planned investment increased by 130% year-on-year. Energy conservation, environmental protection and intelligent transformation projects accounted for nearly 70% of the total number of registered projects

department leading services guide enterprises to upgrade

the transformation of manufacturing industry to informatization and intelligence requires both the consensus of enterprises and the active guidance of the government. Gaoming District has done a lot of work around the upgrading of traditional industries, the scale of high-tech enterprises, and the high-end of strategic emerging industries

taking technological transformation as an example, in order to let enterprises know the technological transformation policies in time and increase the financing channels of enterprises, in May this year, the District Bureau for the promotion of economy, science and technology, together with the district financial office, Foshan branch of China Construction Bank, and the district tax Department, held a publicity and implementation meeting on preferential policies for enterprises. In addition to publicizing the technological transformation policies, it also provided convenient financing services for enterprises, provided on-site financing approval services for enterprise construction projects, and fully supported the construction of enterprise technological transformation projects, Improve the enthusiasm of technological transformation of enterprises

in addition, Gaoming took the initiative to improve the enterprise service system, strengthen exchanges and contacts with enterprises, optimize the filing process of technological transformation of industrial enterprises, and formulate corresponding application guidelines to guide enterprises to file. Now in Gaoming, it usually takes only 2 working days for enterprises to submit filing materials to pass the examination and obtain licenses

in order to meet the employment needs of enterprises for industrial robot operators, Gaoming District supports technical schools and vocational schools in the district to set up industrial robot application and maintenance majors, establish talent training bases with Wanhe electric, Dejian hardware and other enterprises, and cooperate with Shanghai FANUC robot Co., Ltd. to regularly carry out teacher skill training

thanks to the recommendation of the government, a large number of enterprises in Gaoming have become demonstration models. For example, Guangdong Yida, Gaoming Haitian and Huaxing Glass were selected into the pilot demonstration library of "made in China 2025" in Foshan. Gaoming Haitian has become a demonstration site of data factory in Guangdong Province, and German nano, Yida textile and Gaoming Haitian related projects have become pilot demonstration projects of Intelligent Manufacturing in Guangdong Province; Chuandong magnetoelectricity was rated as the backbone enterprise of intelligent manufacturing with more than 100 million yuan in Guangdong Province